Services
Maintenance, Reliability & Technical Operations
Increase availability of processing lines and critical utilities.
Equipment reliability and process control directly affect output, quality, cost and waste. PrimeTech supports factories in strengthening maintenance systems and identifying automation opportunities that deliver practical operational value.
Where we help
Processing and filling equipment, refrigeration, steam/boilers, compressed air, water treatment, pumps, instrumentation and controls.
Typical scope
Asset criticality; preventive and condition-based maintenance; TPM/RCM principles; failure and downtime analysis; RCA; spares strategy; MTBF/MTTR and maintenance KPIs; CMMS structure; utilities reliability and safe controls/automation review.
What you receive
A prioritized reliability plan, inspection and PM tasks, critical-spares list and performance measures.
Coverage areas
- Engineering & Projects
- Reliability & People
Technical & product areas
Capabilities
- Maintenance & Reliability
- Industrial Automation
Detailed scope
Maintenance system
Asset register and criticality; preventive maintenance, condition-based inspection, planning and scheduling; TPM and RCM principles applied according to site maturity.
Failure analysis and KPIs
Downtime coding, root-cause analysis, recurrence prevention, MTBF/MTTR, availability and maintenance-cost measures.
Spares and CMMS
Critical-spares strategy, stock priorities, job plans, work-order structure and practical CMMS implementation support.
Production equipment
Processing, pasteurization, homogenization, filling, conveyors, pumps, instrumentation, PLC/SCADA interfaces and alarm review.
Utilities reliability
Refrigeration and cold rooms, boilers and steam, compressed air, water treatment and electrical systems; controls changes require safe engineering and validation.
Equipment lifecycle
Commissioning spares, preventive tasks, condition history, overhaul planning, obsolescence and replacement decisions based on criticality and total operating cost.
Electrical and automation reliability
Review power quality, motor protection, sensors, VFDs, PLC interfaces, alarms and data logging; safety functions are preserved and validated by competent personnel.
Utility performance
Review refrigeration duty and defrost, steam generation and distribution, compressed-air quality and leaks, water treatment and standby power where relevant.
Maintenance organization
Define responsibility between operators and technicians, shift coverage, work-order closure, contractor control, maintenance stores and KPI routines.
Further detail
Maintenance & Reliability
- Preventive-maintenance systems
- Maintenance planning
- Equipment inspection
- Breakdown and downtime analysis
- Spare-parts planning
- Maintenance procedures and documentation
- Performance monitoring and maintenance KPIs
Industrial Automation
- Process automation assessment
- Equipment integration
- Temperature, flow and dosing control
- Mixing and process repeatability
- Production monitoring
- Data collection and alarms
- Performance visibility and operational control
From Idea to Operation. From Problem to Solution. From Production to Performance.